

This page was made as the baby python got reality.
The wheels are 406. There is no suspension. The backpart is out of 30x30x1.5mm, and the fork to the rear wheel is a shortened down fork of a 26" mountain bike.
| wheel size | 406 |
| wheel base | 1080mm |
| pivot angle | 60degrees |
| trail | -140mm |
| seat height | 270mm |
| BB height | 478.5mm |
| tube size 1 | 30x30x1.5 |
| tube size 2 | 30x10x1.5 |
The axle is a simple M12 bolt. The head of the bolt is hex. The adjustment of the bearings is done using two nuts at the bottom.
In principle the bike is splitable at the pivot. But mounting again could be a problem. I do not know if adjusting the bearings while under load is going to be easy. May plan is to tension the nut until I can not feel any play on the front part.
On the picture two nuts are used. In real this is going just to be a nut with a plastic ring.
The bearings look as follows. They are good for both radial and axial loads.
![]() | inner ø | 12 |
| outer ø | 32 | |
| height | 10 | |
| DKK | 185 |
The dropout is near to vertikal related to the line between the hub and the BB. I combined several sources to create this drawing. I went measuring around Town and there doesn't seem to be much agreement between the distance of the derialleur hole and the hub axis. But most of them were near to 30mm. So I have based my drawing on that.
This rest of the page describes in a blog manner the progress I made throughout the months I was busy constructing my bicycle. Do note I was going through the larval stage here.
I build it at a place called kvisten. If you live in Copenhagen, and you need a place to work on a bicycle, have a look at it. The membership is low priced, there is a nice atmosphere, and the activities are not limited to only screwing around with cycle parts.
It has been great fun creating something and I have had very happy moments sawing away at kvisten! And I learned something new every day I worked on it ...mostly from my faults ;-).
Okay, here is the blog:
Thought it a good idea to begin at the end. ;-)
I used a fork of a MTB, shortened it, and brazed the drop-outs on it again. And oops, brazed the drop-outs the wrong way.. Oh well, the the v-brakes will have to point downwards then.
Somebody at kvisten said to prevent things deforming to much, I
should make the welding by points. Choosing the next welding point as far
as possible from the last made point.
Pfew! Finally
got to work on the python again --- I was busy with the trailer. Learning from the trailer
experience I decided to make a jig. The idea is to have the important
points fixed by the jig (the rear axle, the pivot, the front axle and
the BB), and then just connect them. The jig made here is not very
good, and next time ---yes, I'm already thinking about next time :-) --- I'll
put a lot of effort in the jig. As a principle, instead of measuring
the cycle itself, I should put all the measuring work into the jig and then
work "free hand" using that jig.
The front piece is now finished now that I have welded the U onto
it. The U itself is also welded. I first tried to bend a 3mm plate but
it was to difficult to get within the tolerances. I hope the 3mm are
strong enough.
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You might be wondering what this middle tube is doing there. Well originally I thought to put the wheel more forward, being more conform to the amount of negative trail "dictated" by the original python. Dropped that. Unfortunatly I had already brazed it. My speciality is to make bad things good ---and good things bad), so the advantage is here that I can use it as a reference line.
After brazing the bearings didn't fit anymore :-(. The pivot body deformed. I sanded it but it is a shame. Dunno how to solve that problem in the future.
Juergen gave me the solution, his words: "when welding the warping
is even bigger. To prevent this, I always place old bearings into the
shell before welding. They stabilize the whole thing".
Welded the BB to a tube. The simple trick to align the BB in the two direction
I got from the website of Juergen (construction page). Just mount the pedals, to aligne, put a
rod through it. For extra ease in aligning I welded another one
perpendicular onto it.
Well all this work and not a very good result anyway. After welding
I saw that the alignment wasn't very good, but this doesn't present a
big problem because I have a second chance when welding the tube to
the pivot. So I decided to leave it as it is, and correct it
later. When welding the square tube to the fork the square tube is
slightly rotated, but the BB is nicely aligned to the front wheel
axle.
Today I did finished the front part. With the surplus
tubing sawed away the front part is delightfull light. I can
immediatlya feel this bike is going to be much lighter then my flevo.
I also braced the steering clamp and the cantilever bosses. Looking at the picture now I am a little worried that there may be not enough place for the v-brakes because the pivot is in the way. Hmmm, if so I'll re-braze the bosses under another angle, so the clearance is better.
Note the bosses are at a distance of 98mm. That is actually to far apart. The ideal is 80mms. May be I will change that to by making some kind of "balcony" on the frame.
Still need to weld the derailleur tube onto the bottom bracket. But
the derailleur I want to use is for a very large diameter tube
diameters. I do not want to weld such a big tube onto it, so I wait
for a good idea to happen.
Put
the seat mounts on. The seat is a challenge seat (I am going to
replace it later with an own construction) and is fixed at two
points.
The seat mounts are simply clamped onto the main tube. So the seat is easily movable. The clamp is of a very simple design: I just bended a U over the tube (1.5mm thickness), and brazed on each side of the U a nut. The bottom is made of a thick aluminium plate.
Hmm. Torben Scheel just warned me. The combination of aluminium, metal and salty Copenhagen will lead to corrosion of the aluminium. So paint is definitly very important to put a barrier between the materials.
The seat is not changeable in angle. If I ever will want to adjust,
I will just dril another hole in the seat.
After patientely welding and brazing the clamps, I went into a frenzy,
and inside a an hour I had mounted all the basic stuff needed to ride
it and was doing my first little tour on the backyard of kvisten. Tom took pictures of me.
My first impression is that handling feels very much the same as my flevo bike. It amazingly feels even more stable. I rode through Town with it and I didn't experience any trouble (excepts with the stupid slippery wet pedals, my feet kept slipping of).
I attribute it to the smaller negative trail. The self centering effect is not so strong, so unlike a normal python geometry, you do not feel like the bike wants to go straight all the time, even if you do not want to.
Further I noticed that the pivot has play. And I cannot get it
removed. So I will have to change the design of it. At the same moment I
will change it so, that I can get and easier detachable bicycle.
The frame is flexing when I push the pedal very hard (while holding
the brakes). One of the causes is the 3mm thick U-profile for the
pivot. It is simply to thin. I could feel it bending while pushing the
pedals. Heck, I could even feel it bending while just by sitting on
the bicycle. So put some more of the same onto it. Now it is 6mm thick
and has some triangles into it. It still needs side plating for
rust-dirt prevention (on the picture added with gimp). At the same
time this will further strengthen the pivot.
Also notice the rust on my bike. I got this from riding two tours in total about 100kms. København is a really really salty place.
I also added a steering, but I am not happy about it yet. The
position doesn't feel right. Next week I will have to tinker again
with this. I am using STI brake levers, in combination with a
converter so I can use V-brakes on the front wheel. The rear wheel
brake will be a ordinary cantilever break. Still need to mount
these.
As an
experiment welded another tube under the main rear tube. In the photo
I painted the tube pink. The bike suddenly got a lot more
stiff. It seemed to be mostly this tube that was causing the
flexibility of the bike.
It is still possible to flex the bike a little, but it is difficult to find out what exactly it is that is flexing now. In other words, it doesn't flex much.
I will probably use a seat stay tube and weld/braze that some 50mm
lower then the main tube. So I get a simular effect as the heavy tube
I have now on it.